Flexible Packaging

Transparent oxygen barrier, without EVOH or PVDC

Advanced flexible packaging solutions extending shelf life, maintaining freshness, and reducing waste. Our oxygen barriers are the sustainable alternative to traditional multi-layer structures.

Barrier performance

OTR · Paper
<3 cc/m²/day
OTR · PET
<0,8 cc/m²/day

Good machinability

Michem® Flex Barrier line

High-performance water-based coatings applied superficially on both monolayer films and papers. Compatible with standard application systems (rotogravure, flexo, rod, or roller) with conventional drying, facilitating the transition to sustainable packaging without complex machinery modifications.

  • Very high oxygen barrier (+ aroma and mineral oil barriers)
  • PET <0.8 cc/m²/day; Met-PET <0.03 cc/m²/day
  • BOPP, MDOPE <10 cc/m²/day
  • Papel <3 cc/m²/day
  • Over-printable
  • FDA indirect food contact
  • Some products may be used as metallization primer and/or metal layer topcoat
  • Some products may be used as extrusion primer and OTR coating combo
  • Can be combined with functional heat-seal coating to provide all-in-one solution for paper packaging

Oxygen barrier range

Michem Flex Barrier range

Approximate graphical representation of barrier values.

What is a functional barrier coating?

Unlike traditional laminations that use multiple layers of hard-to-recycle plastics, our functional coatings are water-based liquid solutions. They are applied as an ultra-thin layer onto substrates like paper or mono-material films. Once dry, they create an invisible yet powerful barrier against oxygen, aromas, and grease, enabling the final package to be recyclable and lightweight without sacrificing product protection.

Layer configurations

Recommended structures for film and paper.

Film structures

Application on Sealant Film

  1. Printed Web (BOPP/PET)
  2. Printing Inks
  3. Lamination Adhesive
  4. OXYGEN Barrier Coating (Michem Flex)
  5. Sealant Film (PE/PP)

Application on Print Web

  1. Printed Web (BOPP/PET)
  2. OXYGEN Barrier Coating (Michem Flex)
  3. Printing Inks
  4. Lamination Adhesive
  5. Sealant Film (PE/PP)

Boost Barrier on plastics

See the dramatic reduction in oxygen transmission rate (OTR) when applying our coatings.

Before (OTR)

100

cc/m²/day

After (OTR)

0.8

cc/m²/day · 125 times less oxygen

High-Barrier metallized paper pouches

A recyclable alternative to aluminum-laminated packaging.

Step 1 / 5

Metallized High Barrier Paper Pouches are a sustainable alternative to traditional laminated packaging, designed to offer exceptional protection.

Layer configurations

  1. OPV (Protection)
  2. Inks
  3. Base Paper (UPM)
  4. Michem® Primer
  5. Metallization
  6. Heat Sealant

Developed by Michelman with BOBST · UPM Specialty Papers

How the barrier builds step by step

Approximate graphical representation of barrier values.

Paper Barrier properties

Select a barrier level to view details and suggested structure.

Suggested StructureLow BarrierMedium BarrierHigh BarrierUltra high Barrier
ApplicationsFrozen foodDry food, candy barsOatmealProtein powder, drink mix
OTR (cc/m²/day)N/A<3<3<0.1
MVTR (gr/m²/day)>5015-505-150.1-1
Cobb (gsm)<15<15<15<15
OGR (3M Kit)9-129-129-129-12
Heat Seal300-800 gr/in300-800 gr/in300-800 gr/in300-800 gr/in

Suggested Structure

Dry food, candy bars

Medium Barrier

  1. Printing Inks
  2. Paper
  3. Oxygen Barrier
  4. Heat Sealant

Frequently asked questions

What OTR can Michem® Flex Barrier reach?

As manufacturer reference values: below 0.8 cc/m²/day on PET, 0.03 on Met-PET and below 3 on paper. The final value depends on the structure and is confirmed with a trial.

Does it replace EVOH or PVDC?

In many structures, yes. The coating provides a transparent oxygen and aroma barrier without an extra coextruded or laminated layer.

Does it work on paper?

Yes. In paper structures for dry food, snacks and confectionery it is combined with a heat seal to deliver barrier and closure.

Let’s talk about your barrier structure

Tell us the product, substrate and shelf life you need. We will propose the structure and the trial plan.

Evaluate my application

Let’s talk about your packaging

Tell us what you need to achieve. Our team will review your application and help define the next step.

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Main Office

Calle 26N # 5A N -50, Cali, Colombia

Technical guidance for better decisions

Guides and tools to choose water-based barriers, validate performance, and move toward recyclable packaging. One email a month, in your language.

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Oxygen barrier coatings for flexible packaging | Coaterex